How We Helped a Client Save $873,000 and Double Their Inventory with MaxxMacro S Holders
We recently converted four clients from System 3R 40mm Macro to Coin Adapters to our MaxxMacro Stainless S Holders, and the results have been game-changing.
Here’s a quick look at the impact for one of our latest clients:
They were ready to invest in 500 System 3R holders at a cost nearing $1 million. Instead, after consulting with us, they achieved the same performance with S holders priced at approximately $40 each—dropping their total spend to just under $40,000. Here’s how it added up:
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Cost Savings of $800,000: Switching from $1800 coin adapters to our S holders led to an incredible cost reduction.
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Doubled Holder Inventory: The client received twice the number of holders they originally planned, along with free spigots for each.
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Improved Efficiency and Labor Savings: By eliminating the need to glue and screw pallets or coins to electrodes, they cut out two non-value-added positions, saving an additional $73,000 per year.
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Enhanced Reliability: Macro holders are more reliable than coins, allowing them to fully utilize their tool changers without the constant need to check electrode positioning.
So, why didn’t 3R suggest this solution? We know why. At Maxx Tooling, we’re here to help U.S. manufacturers work smarter and more efficiently—because when we find a way to improve your process and reduce your costs, it’s a win-win.
Ready to upgrade your tooling? Let’s make it happen.
